Pythia Industries

Sample Plant

Research

Leak rates in air systems

Where nobody looks, leaks waste 20 to 30 percent of the air. Repairs keep them under 10 percent.

Official or measured

US Department of Energy guidance on compressed air systems

Energy cost of pressure

Each 2 psi more costs about 1 percent more energy, and pushes more air out of every leak.

Official or measured

US Department of Energy guidance on compressed air systems

Ways to find leaks

An ultrasonic detector hears a leak over floor noise. Most leaks are at hoses and fittings.

Official or measured

US Department of Energy guidance on compressed air systems

Leak test with nothing running

With every air user off, a compressor pumps only to feed leaks, so its pumping time shows them.

Official or measured

US Department of Energy guidance on compressed air systems

Power of an idling compressor

An idling screw compressor still uses 15 to 35 percent of its full power while making no air.

Official or measured

US Department of Energy guidance on compressed air systems

Illustrative sample. The plant, the walk and the footage are synthetic. Figures from our analysis are estimates made with AI, not guarantees.