Pythia Industries

Sample Plant

Evidence

How the parts waiting at welding came down day by day

The ERP counts the sets of parts waiting to be welded and how many days of work that adds up to. The queue held at about 9,000 until the evening shift started welding, then fell by about 3,000 a day.

Ultrasonic welding, Sep 7 to Sep 10, ERP job log

From the plant's ERP
DateCounted atSets of parts waitingDays of work waiting
Sep 7Start of day shift9,0003 days
Sep 8Start of day shift9,0003 days
Sep 8End of evening shift6,0002 days
Sep 9End of evening shift3,0001 day
Sep 10End of day shift1,500Half a day

Only a short row of carts left waiting at welding

On the evening shift, a short row of carts of parts is left beside the welding machines. On Sep 8 carts lined up beside the second machine, and this short row fits the ERP count of about 1,500.

Ultrasonic welding, Sep 10, 5:45 pm, Camera 10

Illustrative sample. The plant, the walk and the footage are synthetic. Figures from our analysis are estimates made with AI, not guarantees.