Pythia Industries

Sample Plant

Mold change time

64 minutes60 minutes

Before we connectedWeek 3

What it countsThe median time a press stands stopped for a mold change: half of the changes in the week took longer.
Why it mattersA press makes nothing during a mold change, and this plant changes molds about 44 times per week.
Counted fromTimed in the ERP job log, from the last good part of one job to the first good part of the next.

Week by week

Week 3: 60 minutes▼ 2 minutesDown two minutes with both carts loaded ahead, though one other press waited for its next mold three times.
Week 2: 62 minutesNo changeFlat, as the second press's cart was loaded late on most of its mold changes.
Week 1: 62 minutes▼ 2 minutesDown two minutes, with the first loaded cart in use at one press.
Before we connected: 64 minutes▲ 1 minutesFrom the ERP, for Aug 17 to Aug 23.
Before we connected: 63 minutesNo changeFrom the ERP, for Aug 10 to Aug 16.
Before we connected: 63 minutes▼ 1 minutesFrom the ERP, for Aug 3 to Aug 9.
Before we connected: 64 minutes▲ 1 minutesFrom the ERP, for Jul 27 to Aug 2.
Before we connected: 63 minutesNo changeFrom the ERP, for Jul 20 to Jul 26.
Before we connected: 63 minutes▲ 1 minutesFrom the ERP, for Jul 13 to Jul 19.
Before we connected: 62 minutes▼ 2 minutesFrom the ERP, for Jul 6 to Jul 12.
Before we connected: 64 minutesFrom the ERP, for Jun 29 to Jul 5.

Illustrative sample. The plant, the walk and the footage are synthetic. Figures from our analysis are estimates made with AI, not guarantees.